Acoustic Foam Soundproof Panels High Density

Acoustic Foam Soundproof Panels High Density

High-density open-cell polyurethane foam panels designed for interior sound absorption and reverberation control. Profiled foam surfaces help control reflected sound on walls and ceilings in enclosed spaces.
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Description
Technical Parameters

High-density open-cell polyurethane foam panels designed for interior sound absorption and reverberation control. Profiled foam surfaces help control reflected sound on walls and ceilings in enclosed spaces.

 

Technical Specifications

 

Parameter

Specification

Material

Open-cell polyurethane acoustic foam

Density

20–60 kg/m³, with custom density grades available

Panel Thickness

25, 50, 75, and 100 mm; custom thickness available

Panel Shape

Wedge, pyramid, egg crate, flat, and custom profiles

Standard Size

500 × 500 mm and 1000 × 500 mm; custom sizes available

Color

Black, gray, and custom colors available

Installation

Adhesive, double-sided tape, or other suitable fixing methods

Application

Interior walls, ceilings, and acoustic treatment areas

 

Key Features

 

Open-Cell PU Foam: Porous foam construction provides a sound-absorbing surface for interior acoustic treatment.
Multiple Profiles: Wedge, pyramid, egg crate, flat, and custom profiles are available for different panel layouts and installation requirements.
Configurable Density & Thickness: Density from 20–60 kg/m³ and thicknesses from 25–100 mm can be specified according to the required configuration.
Easy Handling: Lightweight foam panels can be cut, compressed for packing, and fixed to suitable wall or ceiling surfaces.

 

Acoustic Performance

 

Sound Absorption: Designed primarily for mid- and high-frequency sound absorption. Actual absorption performance depends on panel thickness, density, profile, and mounting condition.
Tested Acoustic Data: Sound absorption data can be provided for specified foam configurations based on available test results.
Frequency Response: Absorption characteristics vary with foam thickness, density, profile, mounting condition, and test configuration.
Reflection Control: Profiled foam surfaces help reduce reflected sound and reverberation in enclosed spaces.
Configuration Dependence: Acoustic performance should be evaluated based on the specific density, thickness, profile, mounting method, air gap, and test configuration.

 

Acoustic Applications

 

Recording & Rehearsal Rooms: Wall and ceiling treatment for reflected sound control in recording and rehearsal rooms.
Home Theaters: Interior treatment for controlling room reflections and reverberation.
Offices & Meeting Rooms: Applied to wall or ceiling areas requiring reflected sound control.
Broadcast & Content Rooms: Used for speech, recording, and media production spaces.

 

Customization Options

 

Density: Custom density grades available according to required acoustic and physical properties.
Thickness: Custom thicknesses available for specific installation requirements.
Profile: Wedge, pyramid, egg crate, flat, and custom profiles available.
Panel Size: Custom length and width available according to production feasibility.
Color: Standard colors and custom colors available.
Packaging: Bulk, carton, pallet, and private-label packaging options available.

 

Material & Construction

 

Base Material: Open-cell polyurethane foam with a porous structure for sound absorption.
Foaming Process: Produced by water-blown foaming without CFC or HCFC blowing agents.
Foam Structure: Cell structure and density affect panel properties, weight, and acoustic response.
Panel Processing: Foam is cut or molded to specified dimensions and profiles. Formulation and processing parameters vary by required material properties.

 

White Acoustic Cotton
Fireproof Sound Absorbing Cotton
Acoustic Insulation Cotton

 

Panel Shapes & Thicknesses

 

Panel Type

Profile / Thickness

Wedge

25 mm and 50 mm

Pyramid

50 mm and 75 mm

Egg Crate

Contoured acoustic profile

Flat

Uniform flat surface

Bass Trap

High-thickness corner panel

Wedge and pyramid profiles suit wall and ceiling treatment. Bass traps use thicker foam for corner placement where low-frequency energy may accumulate.

 

Fire & Safety Performance

 

Flame-Retardant Grades: Flame-retardant grades are available for selected foam densities and thicknesses.
Fire Specification: Fire performance can be specified by foam grade, thickness, and applicable test standard before production.
Fire Testing: Fire-test results can be provided for qualified flame-retardant foam grades.
Test Documentation: Available fire-test documentation depends on the selected foam grade and tested configuration.

 

Manufacturing Capability

 

Foam Processing: Foam blocks can be cut and profiled into acoustic panels according to confirmed specifications.
Custom Profile Processing: Standard and customer-specified surface profiles can be processed based on production feasibility.
Sample Development: Samples can be prepared for specification confirmation before bulk production.
Batch Production: Production can be organized by confirmed specifications and order quantities for repeat and bulk orders.

 

Inspection & Testing

 

Density Verification: Foam density is checked by mass-to-volume measurement against the specified range.
Dimensional Inspection: Thickness, length, width, profile depth, and surface condition are checked against the confirmed specification.
Acoustic Testing: Selected samples can be tested by impedance tube to evaluate sound absorption.
Compression Recovery: Compression-packed panels can be checked for dimensional recovery before shipment.
Batch Inspection: Key dimensions, density, and surface condition are checked before shipment.

 

FAQ

 

Q: What sizes and thicknesses are available?

A: Standard sizes and thicknesses vary by profile. Custom dimensions are available based on specification and order quantity.

Q: Can the panel profile, density, color, or size be customized?

A: Yes. Profiles, densities, colors, sizes, and thicknesses can be customized based on production feasibility and order quantity.

Q: Can different profiles or SKUs be mixed in one order?

A: Yes, subject to MOQ, production schedule, and packaging requirements for each specification.

Q: What are the MOQ and lead time?

A: MOQ and lead time depend on specification, customization, and order volume. Details are confirmed before ordering.

Q: Can I request samples before a bulk order?

A: Samples are available for selected specifications. Lead time depends on the required configuration.

Q: Can you provide COA, SDS, or acoustic and fire-test documents?

A: COA, SDS, acoustic, and fire-test documents are available for applicable formulations and tested configurations.

Q: How are the acoustic foam panels packaged?

A: Panels are packed in PE bags and export cartons, with pallet packing and customized labels available for bulk orders.

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